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Refinery Vessel Overhaul

Refinery Vessel Overhaul

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Refinery Vessel Overhaul
Location: Ankleshwar, GujaratIndustry: Oil & GasYear: 2025

This project page models the shutdown preparation of a process vessel that needed full surface restoration before the next protective coating sequence could begin.

The assignment focused on restoring substrate integrity quickly and safely so recoating could proceed within a planned turnaround window.

Project Brief

The vessel surface had accumulated scale, aged coating remnants, and contamination from long-term industrial service. The client needed a blasting team that could recover a uniform surface profile without extending the shutdown schedule.

Scope Of Work

Condition review and blasting-zone planning before shutdown execution
Abrasive blasting to remove scale, coating remnants, and embedded contamination
Surface profile verification for downstream coating readiness
Stage-wise progress coordination with turnaround activity on site

Execution Process

Assessment

We reviewed vessel access, surface condition, contamination levels, and shutdown constraints to define a blasting sequence that supported both safety and turnaround timing.

Execution

The blasting team removed deteriorated layers in controlled stages, keeping the surface profile consistent across the vessel so the next coating system could be applied with confidence.

Protection / Completion

Final checks focused on cleanliness, profile readiness, and turnover coordination so the prepared surface could move directly into the recoating stage without unnecessary delay.

Outcome Summary

Surface restored for recoating within the planned shutdown window
Contaminants and degraded coating layers fully removed
Blasting readiness improved downstream coating quality confidence
Turnaround coordination supported faster restart planning

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