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Metallizing Coating

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Metallizing Coating

Long-Life Metal Protection

At Real Surface Coating, we offer advanced metallizing coating services designed to provide long-term protection against corrosion, abrasion, and extreme environments. Also known as thermal spray coating, metallizing involves the application of molten metal (typically zinc or aluminum) onto prepared surfaces - creating a bonded metallic layer that acts as a superior protective shield.

This method is ideal for steel structures, bridges, pipelines, transmission towers, marine equipment, and offshore platforms, where conventional coatings may fail over time. Unlike paint-based solutions, metallizing offers galvanic corrosion protection, meaning it actively protects the base metal even when scratched or exposed.

We follow rigorous surface preparation through abrasive blasting to achieve the required profile and cleanliness (typically SA 2.5 or SA 3 standards), ensuring strong mechanical bonding between the metal spray and the substrate. The result is a high-performance, maintenance-free coating that can last 20+ years with minimal upkeep.

Trusted by clients in infrastructure, marine, oil & gas, and industrial fabrication, Real Surface Coating delivers reliable metallizing services across India - combining technical expertise, certified materials, and strict quality control for lasting performance.

After metallizing coating
Before metallizing coating
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After
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Our Metallizing Solutions

Different Types Of Metallizing We Provides
Zinc Metalizing

Zinc Metalizing

Zinc metalizing provides galvanic protection to steel structures by acting as a sacrificial layer. It prevents rust even if the topcoat is damaged.

Aluminium Metalizing

Aluminium Metalizing

Aluminium metalizing offers exceptional barrier protection in marine and coastal environments where salt-laden air accelerates corrosion.

Zinc-Aluminium Alloy Coating

Zinc-Aluminium Alloy Coating

This hybrid system combines the sacrificial benefits of zinc with the chemical and thermal stability of aluminium.

How We are Different

Why Choose Us

Why choose us primary
Why choose us secondary

Extreme Environment

Our coatings are not just metal layers - they are high-performance barriers built to endure.

Precision Thermal Spray Process

We use advanced wire-arc and flame spray systems that ensure high bond strength, smooth finish, and controlled thickness across all surfaces.

Field-Ready & Scalable

Whether it's an offshore rig or an on-site tank, we provide mobile metalizing solutions that save time, reduce downtime, and ensure continuous protection.

Compliant & Certified

Our coatings meet global standards such as ISO 2063, ensuring you're always audit-ready and compliant with industry regulations.

Industries It Caters

Catering Every Industries In Need

Oil & Gas

Marine & OffShore

Chemical Plants

Power Generation

Industrial Manufacturing

Pharmaceutical

Construction

Need Metallizing Protection For Steel In Harsh Environments?

Talk to RSC about zinc, aluminium, or alloy metallizing for long-life corrosion control on steel structures, marine assets, towers, and industrial components.